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ISO-PUR® K2000-H

Universal resin for electronic potting up to 10 kV.
No diisocyanate training regulations.

Kabelmuffe, schulungsfrei, Gießharz ISO-PUR

ISO-PUR® K2000-H is a mineral-filled, cold-curing 2-component polyurethane-based casting resin, especially for casting low-voltage cable accessories. The hydrophobic resin contains polyether polyols, ester polyols and non-combustible minerals. ISO-PUR® K2000-H is halogen and plasticiser-free. Molded bodies made from ISO-PUR® K2000-H does not tend to become brittle. The compound shows good corrosion protection properties, good hydrolysis resistance and high adhesion to metal, ceramics and many plastics (PVC, PE, VPE). ISO-PUR® K2000-H is used in cast resin cable joints up to 10 kV. This product does not fall under the EU diisocyanate training regulations. ISO-PUR® K2000-H is RoHS compliant according to EU Directives 2011/65/EU (“RoHS”) and 2015/863/EU (“RoHS III”).

 

Technical data

Resin

Colour

Viscosity (25°C; rot.; 1 s-1)

Viscosity (25°C; rot.; 10 s-1)

Density (23°C)

Beige

Approx. 4500 mPas

Approx. 3000 mPas

Approx. 1,45 g/cm³

Hardener

Colour

Viscosity (25°C; rot.; 1 s-1)

Viscosity (25°C; rot.; 10 s-1)

Density (23°C)

Yellow

Approx. 2800 mPas

Approx. 2700 mPas

Approx. 1,17 g/cm³

Mixture

Mixing ratio resin : hardener

Colour

3,2 : 1 parts by weight

Yellow (other colours on request)

Density (23°C)

Approx. 1,35 g/cm³

Pot life (23°C)

Time until free of adhesive threads (23°C)

Approx. 15 min

Approx. 17 min

Mixed viscosity (25°C; rot.; 1 s-1)

Mixed viscosity (25°C; rot.; 10 s-1)

Approx. 5600 mPas

Approx. 2900 mPas

Dielectric strength

Approx. 7 kV/mm

CO2 separation during curing

under the influence of water

< 10 ml

Cured product

Mixing ratio resin: hardener

under standard curing condition

3,2 : 1 parts by weight

(14 days 23°C / 50% relative humidity) unless otherwise stated

Code letter according to VDE 0291 E 6/97

L-R-W

Physical structure

Bubble-free, homogeneous

Hardness Shore A

(23°C; 14d RT 50% rel. h.)

Hardness Shore A

(23°C; oven curing: 4hRT + 24h80°C)

Approx. 88

 

 

Approx. 88

Hardness Shore D

(23°C; 14d RT 50% rel. h.)

Hardness Shore D

(23°C; oven curing: 4hRT + 24h80°C)

Approx. 35

 

Approx. 32

Long-term temperature resistance

Short-term temperature resistance

Approx. 130°C

Approx. 180°C

Glass transition temperature (midset)

Approx. -13°C

Tensile strength (5A specimen)

(2 mm thickness; speed: 10 mm/min; 23°C)

Elongation at break (5A specimen)

(2 mm thickness; speed: 10 mm/min; 23°C)

Approx. 3,90 N/mm2

 

 

Approx. 38%

Tear resistance

(W-specimen; incision; speed: 10 mm/min; 23°C)

Approx. 2,80 N/mm

Dielectric strength

Approx. 22 kV/mm

Water absorption after 28 days

in water (immersion; 23°C)

Approx. 1,12%

Water vapour permeability

(75% relative humidity; 23°C; 1 mm thickness)

Approx. 2,70×10-6 g/(day×mm2)

Storage and transport

Store in a dry and airtight, closed container at 10 – 35°C. Can be stored for at least 12 months in original sealed containers under the above conditions. Short-term deviations during transport and storage are acceptable.

Cleaning

To ensure good adhesion of the cast resin the customer should individually test the suitability of the involved surfaces. Possible pre-treatments like cleaning, activation processes (plasma process) etc. should also be taken into account. The contact surfaces should be free of dirt such as dust, grease or water. For cleaning we recommend ISO-RC® Degreaser for wipe degreasing or ISO-RC® Flux-Off + ISO-RC® Spraywash for spray degreasing (available in 400 ml spray cans).

Processing

Stir up the resin container thoroughly before use to remove any possible sedimentation. Weigh the resin and hardener in the desired mixing ratio and mix for 1 – 3 minutes (depending on mixed quantity and processing time). Apply suitable mixing speed in order to ensure complete homogeneous mixing without introducing too many air bubbles into the reaction mass. The ideal processing temperature is 20 – 25°C. In general, curing is delayed at lower temperatures and accelerated at higher temperatures. When using a double chamber bag, empty the corners thoroughly and knead for 3 minutes. Before casting, a homogeneous mass, free of streaks, must be obtained. Pour immediately afterwards and do not scrape the mixing vessel. Air bubbles that have been stirred in, can be removed before the end of the potlife by evacuating the material or carefully fanning the surface with a hot air gun. Machine casting is also possible.

The EC safety data sheet provides information on safety-relevant product properties.